CBN滚切车刀研制及其加工质量研究

研制了安装９．５～２３ Ｃ Ｂ Ｎ 刀片的滚切车刀。刀片用弹性卡头装卡,刀杆具有可调前角和刃倾角,并具有滑动轴承和滚动轴承 ２ 种刀轴。切削实验表明,加工质量主要受表面波纹度影响,采用适当的切削速度、进给量、刀具几何参数,减小刀片直径和刀轴轴承间隙均可降低波纹度。     

五分量激光测量装置的试验研究

所讨论的激光测量装置,可以同时测量~个移动轴的5个移动误差分量,即两个直线度分量和3个角位移分量。该装置测量线性误差和角位移误差的精度可分别达到1.5μm和0.5”以内。     

Capture and detumbling control for active debris removal by a dual-arm space robot

Active debris removal (ADR) technology is an effective approach to remediate the proliferation of space debris, which seriously threatens the operational safety of orbital spacecraft. This study aims to design a controller for a dual-arm space robot to capture tumbling debris, including capture control and detumbling control. Typical space debris is considered as a non-cooperative target, which has no specific capture points and unknown dynamic parameters. Compliant clamping control and the adaptive backstepping-based prescribed trajectory tracking control (PTTC) method are proposed in this paper. First, the differential geometry theory is utilized to establish the constraint equations, the dynamic model of the chaser-target system is obtained by applying the Hamilton variational principle, and the compliance clamping controller is further designed to capture the non-cooperative target without contact force feedback. Next, in the post-capture phase, an adaptive backstepping-based PTTC is proposed to detumble the combined spacecraft in the presence of model uncertainties. Finally, numerical simulations are carried out to validate the feasibility of the proposed capture and detumbling control method. Simulation results indicate that the target detumbling achieved by the PTTC method can reduce propellant consumption by up to 24.11%.     

微织构刀具对钛合金切屑形成影响的仿真研究

针对微织构刀具对钛合金Ti6Al4V切屑形成以及微槽二次切削机理分析的不足，通过建立热-力耦合仿真模型对比研究不同微织构刀具、微织构几何尺寸以及切削速度对切屑形成的影响规律。数值仿真结果表明：微织构刀具更有利于断屑，二次切削作用使切屑的弯曲半径变大，微织构可以减小刀屑之间实际接触面积，降低切削温度。增大微织构宽度可以增强微槽的二次切削作用，利于断屑，但应注意其对刀具强度的削弱作用，而增大相邻微槽间距则会出现相反的二次切削作用机制。提高切削速度对各刀具均有利于断屑，弧形微织构刀具的降温效果最好，V形微织构刀具次之，矩形微织构刀具降温效果最差。研究结果对进一步理解微织构刀具对钛合金切屑的二次切削作用机理提供一定参考。     

碳纤维增强PEEK薄壁结构件加工工艺研究

对PEEK/CA450材料特性、切削性能进行了分析,通过加工试验研究了该材料典型薄壁零件的工艺特点、切削参数及热处理过程,优选出最佳的工艺参数。试验结果表明:优化零件结构设计可以有效降低材料内应力和加工难度;采用PCD刀具及合适的切削参数可以保证该材料薄壁零件的加工质量;加工过程中的热处理有助于提高产品的成品率和尺寸精度。采用优化后的工艺方法,最终成功加工出符合设计性能要求的PEEK/CA450薄壁零件。